I-Jwell ABS, iiHIPS, iPlati yeFriji ye-PMMA, uMgca wokuNyula iiSanitaryware: Umgca wokuvelisa okrelekrele owenza iimveliso ezinamandla aphezulu

Ngenxa yokwanda kwemfuno yeepaneli "ezikhaphukhaphu, ezisebenza kakuhle, nezinomtsalane" kwishishini lezixhobo zasekhaya (ingakumbi kwicandelo lefriji), kunye nokufunwa kweepaneli "ezilula ukuzicoca, ezilwa nokwaluphala, nezilungiselelwe wena" kwishishini leempahla zococeko, imigca yemveli yemveliso enye ayisayi kukwazi ukuhlangabezana neemfuno zemveliso yeemveliso ezininzi nezisebenza kakuhle. Kwangaxeshanye, ukuze kuncitshiswe iindleko zemveliso kwaye kuphuculwe ukusebenza kakuhle kwemveliso, amashishini asezantsi afuna ngokungxamisekileyo i-composite. izixhobo ze-extrusion oko kukuthi "imisebenzi emininzi, ichanekile kwaye iyalawuleka, iluhlaza kwaye isebenza kakuhle".

Ngoko ke, ipleyiti yefriji ye-ABS, i-HIPS, i-PMMA, Ipleyiti yeSanitaryware Extrusion Umgca uvele. Awuziqhelanisi nje kuphela neempawu zokucubungula izinto ezintathu eziphambili zepolymer kodwa ukwagubungela iimeko ezimbini eziphambili zokusetyenziswa kweefriji kunye neempahla zangasese. Lo mgca uzalisa umsantsa wezixhobo kwimveliso edibeneyo "yezinto ezininzi + iindidi ezininzi" kwaye unceda amashishini ukuba afezekise ukuphuculwa kwesakhiwo semveliso kunye nokwenza ngcono amandla emveliso.

Intshayelelo yenkqubo yemveliso: edibeneyo ekrelekrele, elula nesebenzayo

I-Jwell ABS, iiHIPS, iPlati yeFriji yePMMA, uMgca wokuNyula iiSanitaryware.

1. Unyango lwangaphambi kwezixhobo eziluhlaza: Iipellets ze-ABS, ze-HIPS, kunye neze-PMMA zomiswa ngokwahlukeneyo (ukususa umswakama nokuthintela ukwakheka kwamaqamza ngexesha lokuphuma). Ii-masterbatches zombala okanye izongezo ezisebenzayo (ezifana nee-anti-scratch agents kunye nee-anti-mildew agents) zingongezwa ngokweemfuno zemveliso. Emva kokuxuba kakuhle, umxube uthunyelwa kwindawo yokugcina izinto.

2. Ukukhupha kunye nokufaka iplastiki: Izinto eziluhlaza ezilungisiweyo kwangaphambili zifakwa kwi-precision screw extruder ngenkqubo yokondla ezenzekelayo. Ngokusebenzisa ubushushu obuphezulu (malunga ne-200-230℃ ye-ABS, i-180-210℃ ye-HIPS, kunye ne-220-250℃ ye-PMMA) kunye nokucheba, i-screw yenza izinto eziluhlaza zibe yiplastiki efanayo.

3. Ukwenziwa kweDie: Izinto ezinyibilikisiweyo zifakwa kwidie ethe tyaba eyenzelwe wena (umngxuma womlomo ungalungiswa ngokobubanzi kunye nobukhulu bephaneli). Iphaneli engenanto efanayo yenziwa ngaphakathi kwidie ize ikhutshwe kakuhle kwiirola ze-conveyor.

4. Ukupholisa kunye nokuseta: Iphaneli engenanto ingena kwitanki yamanzi okupholisa enamanqanaba amaninzi okanye itafile yokuseta i-vacuum. Ipholiswa ngokukhawuleza ngamanzi okupholisa alawulwa bubushushu (ubushushu bamanzi malunga nama-20-30℃), nto leyo ebeka iphaneli kwimo ebonakalayo eqinileyo ngelixa iqinisekisa umphezulu ogudileyo nothe tyaba.

5. Ukuhlolwa kunye nokuSika kwi-Intanethi: Iphaneli eseti idlula kwisixhobo sokuhlola ubukhulu (esinokunyamezela okulawulwa ngaphakathi kwe-±0.1mm) kunye nenkqubo yokufumanisa iziphene zomphezulu. Iiphaneli ezifanelekileyo zisikwa ngomatshini wokusika ozenzekelayo ngokwemilinganiselo ebekiweyo (ubude bunokwenziwa ngokwezifiso xa kuyimfuneko), ngelixa iimveliso ezingafanelekanga zidluliselwa ngokuzenzekelayo kwinkqubo yokuphinda kusetyenziswe inkunkuma.

6. Emva konyango (Ukhetho): Ngokweemfuno zabathengi, unyango lomphezulu lungenziwa kwiiphaneli, ezifana ne-lamination yefilimu (ukuphucula ukumelana nokuguguleka), ukuprinta (ukuphucula ukuhombisa), okanye ukucheba imiphetho. Ekugqibeleni, iiphaneli ezigqityiweyo zenziwa kwaye zithunyelwe kwindawo yokugcina imveliso egqityiweyo.

Iingenelo ze-ABS/HIPS/PMMA

I-ABS (i-Acrylonitrile-Butadiene-Styrene Copolymer)

● Ukumelana Nempembelelo Ephezulu: Icandelo le-butadiene kwisakhiwo salo se-molecular liyenza ibe nokumelana okuhle kakhulu nempembelelo. Liyakwazi ukumelana nokungqubana kokuvulwa nokuvalwa kwecango lefriji kunye nokugqobhoza kwemihla ngemihla kwiipaneli zezixhobo zangasese ngaphandle kokonakala lula.

● Uzinzo kumaqondo obushushu aphantsi: Igcina ukusebenza okuzinzileyo ngaphakathi koluhlu lwamaqondo obushushu ukusuka kwi -40℃ ukuya kwi-80℃, ilungelelanisa ngokupheleleyo imeko yokusebenza yeendawo zokugcina ifriji/zokukhenkceza (ezinobushushu obumalunga ne -25℃ ukuya kwi-10℃) kwaye aziyi kuba buthathaka kwaye ziqhekeke ngenxa yamaqondo obushushu aphantsi.

● Ukuqhubekeka kakuhle: Inokuguquguquka okugqwesileyo kokunyibilika, ngoko ke inokwenziwa ngokulula kwiiphaneli ezinobukhulu obahlukeneyo (1-10mm) ngenkqubo yokukhupha. Ngaphezu koko, ukuqhubekeka kwesibini okufana nokubhola, ukugoba, kunye nokugalela ifilimu kungenziwa emva koko, okuhlangabezana neemfuno zokuhlanganisa ezintsonkothileyo zee-liner zangaphakathi zefriji kunye neephaneli zomnyango.

I-HIPS (iPolystyrene eneMpembelelo ePhezulu)

● Ukuphakama Okuthe Tye: Emva kokubumba okuphumayo, umphezulu wayo uthambile kwaye awunaziphene. Ingasetyenziswa ngokuthe ngqo kwiiphaneli zangaphakathi zefriji kunye neepaneli ezincedisayo zempahla yococeko ngaphandle kokupholisha okongeziweyo, nto leyo enciphisa iinkqubo zokucubungula ezilandelayo.

● Ulawulo Olugqwesileyo Lweendleko: Ixabiso lezinto eziluhlaza ze-HIPS liphantsi kunele-ABS kunye ne-PMMA, kwaye ukusetyenziswa kwamandla okucubungula kwayo kuphantsi kakhulu. Ngenxa yokuqinisekisa ukusebenza okusisiseko (njengokumelana nobushushu obumanzi kunye nokuguqulwa), inokunciphisa ngempumelelo iindleko zemveliso yamashishini kwaye ifanelekile kwimveliso enkulu.

● Ukumelana Okunamandla Nokugqwala Kweekhemikhali: Inokumelana okuhle neefriji kunye nezinto zokucoca (ezifana neesepha ezingathathi cala) kwiifriji, kunye namabala amanzi kunye nolwelo lwesepha kwiindawo zokucoca. Ayinakutshintsha umbala okanye ukuqhekeka emva kokusetyenziswa ixesha elide.

I-PMMA (iPolymethyl Methacrylate, eyaziwa ngokuba yi-"Acrylic")

● Ukukhanya Okuphezulu: Ukukhanya kwayo kunokufikelela ngaphezulu kwe-92%, okuphantse kube yiglasi, kwaye izinga layo lokusasazeka kokukhanya liphantsi. Ifanelekile ukwenza iiphaneli zedrowa ezibonakalayo zeefriji kunye neephaneli zokuhombisa zezibane zesipili zegumbi lokuhlambela, ezidibanisa ukusebenza kunye nobuhle.

● Ukumelana Okubalaseleyo Nokwaluphala: Xa ivezwa lilanga (imitha ye-ultraviolet) okanye kwiindawo zokuhlambela ezifumileyo ixesha elide, ayisoloko inombala otyheli okanye iqhekeka. Ubomi bayo bokusebenza bunokufikelela kwiminyaka emi-5-8, obude kakhulu kunobo beephaneli zeplastiki eziqhelekileyo.

● Ukucoceka Okulula: Umphezulu wayo uxinene kwaye awunazimbobo. Amabala amanzi kunye nokungcola kungasuswa ngokulula ngelaphu elifumileyo ngaphandle kwentsalela, oku kuhlangabezana neemfuno "zokugcinwa lula" kweemeko zempahla yococeko.

Iinzuzo zobugcisa ze I-Jwell ABS, iiHIPS, iPlati yeFriji yePMMA, uMgca wokuNyula iiSanitaryware

1. Ukulungelelaniswa Okuqinileyo Kokwenza Izinto: Ingenza ngokwezifiso iiparameter zesikrufu, isakhiwo se-die kunye nenkqubo yokupholisa ngokweemfuno zemveliso zabathengi (ububanzi bephaneli: 500-2000mm, ubukhulu: 1-10mm), iimfuno zomthamo wemveliso (100-350kg/h) kunye neempawu zezinto eziphathekayo, ifezekisa "umgca omnye wemveliso ohambelana neendidi ezininzi zemveliso" ngaphandle kokutshintshwa rhoqo kwezixhobo.

2. Itekhnoloji Ephambili Yeenxalenye Eziphambili: Yamkela "isikrufu sokuxuba esisebenza kakuhle kakhulu" esenziwe ngokuzimeleyo nguJwell. Xa kuthelekiswa nezikrufu eziqhelekileyo kushishino, ukusebenza kwayo kweplastiki kunyuswa nge-15%, kwaye ukusasazeka kwezinto kuyafana ngakumbi, kuthintela ukusebenza okungalinganiyo kweephaneli. Ixhotyiswe "nge-die yobushushu engaguqukiyo", ukutshintsha kobushushu be-die lip kulawulwa ngaphakathi kwe-±1℃, kuqinisekisa ukuba ukunyamezelana kobukhulu bephaneli yi-≤±0.1mm.

3. Inqanaba eliphezulu lobuNgcali: Ixhotyiswe nge-Jwell "inkqubo yolawulo lwemveliso yobukrelekrele" ekhethekileyo, enokujonga idatha yexesha langempela efana nobushushu bokukhupha, uxinzelelo, ubukhulu bephaneli kunye nomthamo wemveliso, ixhase ukuxilongwa okukude kunye nokulungiswa kweeparamitha, kwaye inciphise ukungenelela ngesandla. Kwangaxeshanye, idibanisa "isixhobo sokurisayikilisha inkunkuma ngokuzenzekelayo" kunye nesantya sokubuyisa inkunkuma esingaphezulu kwama-95%, nto leyo enciphisa inkunkuma yezinto.

4. Uzinzo Olugqwesileyo Nokuthembeka: Izinto eziphambili (ezifana nezikrufu, iibheringi, iimoto) zonke zisebenzisa iimpawu ezidumileyo kwihlabathi liphela (umz., iSiemens, iSKF). Ngaphezu koko, umgca wemveliso udlula kuvavanyo oluqhubekayo lweeyure ezingama-72 ngaphambi kokuba uphume kumzi-mveliso, ukuqinisekisa ukuba izinga lokusilela kokuqala lingaphantsi kwe-0.5%. Phantsi kweemeko eziqhelekileyo zokusetyenziswa, ubomi benkonzo yezinto eziphambili bunokufikelela kwiminyaka emi-5-8, nto leyo enciphisa iindleko zokugcinwa.

5. Isiqinisekiso seNkonzo yoMjikelo oGqibeleleyo: Ibonelela ngenkonzo epheleleyo "yophando lwangaphambi kokuthengisa - uyilo lweskimu - ukwenziwa kwezixhobo - ukufakwa kunye nokufakwa kwemishini - uqeqesho lwabasebenzi - ukugcinwa emva kokuthengisa". Kukho iindawo ezingaphezu kwama-20 zeenkonzo emva kokuthengisa kulo lonke ilizwe, kunye nokuzibophelela ekuphenduleni iiyure ezingama-24 kulondolozo lwempazamo. Kwangaxeshanye, isoloko ibonelela ngesikhokelo sokugcinwa kwezixhobo kunye nenkxaso yokuphucula inkqubo ukunceda abathengi ukuba bafezekise imveliso ezinzileyo yexesha elide.

Usetyenziso olubanzi kunye nethuba elikhulu lemarike

Imizekelo yesicelo sezinto ze-ABS

● Intsimi yezixhobo zasekhaya: Iiphaneli ze-liner zangaphakathi zefriji (ezidibana ngqo nokutya, ezimelana nobushushu obuphantsi kwaye ezimelana nempembelelo), iiphaneli zecango lefriji (zimelana nokungqubana kokuvulwa/ukuvalwa kwecango, kulula ukuzicubungula kwaye ziyacinywa), iiphaneli ze-liner zangaphakathi zefriji (ziqhelana neendawo zokuqandisa eziphantsi kobushushu, akulula ukuba ziqhekeke kwaye ziqhekeke);

● Indawo Yokucoca: Iipaneli zeekhabhathi zokucoca ezithwala umthwalo (zithwala ubunzima bezitya zokuhlambela nezinto, zinyamezela ukungqubana), iipaneli zesakhelo segumbi lokuhlambela (zinyamezela ukungqubana, zinyamezela ukufutha nobushushu);

● Imeko Ezandisiweyo: Iikhabhathi ezincinci zezixhobo zasekhaya (umz., iiphaneli zokulawula umatshini wokuhlamba, iiphaneli zeyunithi yangaphakathi ye-air conditioner), iindawo ezincedisayo zangaphakathi kwemoto (umz., iifreyimu zephaneli yezixhobo).

Imizekelo yokusetyenziswa kwezinto zeHIPS

● Intsimi yeZixhobo zaseKhaya: Iiphaneli zangaphakathi zefriji (umz., izahlulo, iikhabhathi zedrowa, ezinomphezulu othe tyaba kwaye kulula ukuzicoca), iiphaneli ze-liner zangaphakathi ze-oven ye-microwave (ezimelana nobushushu obuphakathi, ezilawulekayo), iikhabhathi ze-rice cooker (kulula ukuzicubungula, eziprintwayo ngeepateni);

● Indawo Yokucoca: Iipaneli ezisecaleni zeekhabhathi zokucoca (iindawo ezingathwali mthwalo, ezingabizi kakhulu kwaye zingangenisi mabala emanzini), iibhafu zokuhlamba phantsi kwesinki (ukufakelwa okufihliweyo, akukho mfuneko yokuhambisa ukukhanya okuphezulu), iipaneli zeeshelufu zegumbi lokuhlambela (ezimelana neendawo ezifumileyo nezishushu, kulula ukuzigcina zicocekile);

● Imeko Ezandisiweyo: Iiphaneli zokuhombisa zefenitshala (umz., iiphaneli zekhabhathi ezinelaminati), iiphaneli zebhafa zokupakisha (umz., iiphaneli zebhafa zokuthutha iimveliso ze-elektroniki).

Imeko zokusetyenziswa kwezinto ze-PMMA

● Intsimi yeZixhobo zaseKhaya: Iiphaneli zedrowa ezicacileyo zeefriji (ukuhambisa ukukhanya okuphezulu, okulula ukujonga ukutya), iifestile ezicacileyo zeengcango zefriji (ukuhambisa ukukhanya okuphezulu, ubuhle obuqinileyo), iifestile zokujonga ezibonakalayo zee-oveni (ezimelana nobushushu obuphakathi, ezingaguquguqukiyo);

● Indawo Yokucoca Izinto Zokucoca: Iipaneli zokuhlamba ezikhazimlayo (ezikhazimlayo, kulula ukuzicoca), iipaneli zokuhombisa phambi kwezipili zegumbi lokuhlambela (ukukhanya okuhle, kuphucula umoya xa zifaniswa nezibane), iibhafu zamanzi eziphazamisayo (ezicacileyo nezibukekayo, ezimelana nokwaluphala);

● Imeko Ezandisiweyo: Iiphaneli zokuhambisa ukukhanya ezihombisa ngaphakathi (umz., iisilingi, iindonga ezingasemva), iiphaneli zebhokisi yokukhanya yentengiso (ukuhambisa ukukhanya okuphezulu, ukuvelisa imibala ephezulu), iiphaneli zerack yokubonisa ubuhle (ubuhle obuphezulu, ukumelana nokukrweleka).

Khetha iJwell ukuze kube lula ukwenza izinto ngobuchule

I-Jwell ayiboneleli ngezixhobo kuphela, kodwa ikwabonelela ngexabiso. Sinazo:

● Amava angaphezu kweminyaka engama-20 kwi-R&D kunye nokuvelisa izixhobo zeplastiki extrusion;
● Ukulungiselela ngokupheleleyo isisombululo sangaphambi kokuthengisa kunye nokucwangcisa uyilo lwefektri;

● Iqela loqeqesho lobuchwephesha lokufakela, lokufaka izicelo kunye neloqeqesho lobugcisa;

● Amaziko amaninzi enkonzo ekhaya nakwamanye amazwe, impendulo ekhawulezileyo.

Ipharamitha yobugcisa